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 Features
Technical Specifications
Output Details
Baking Process
Book Cooling Machine-BC
FAQ
BW - Series The Fully Automatic Wafer Biscuit Oven - BW Series are best suitable or making flat wafers. These ovens supplied with 12, 18, 24, 30 and 36 sets of Baking Plates mounted lengthwise. The Baking Plates measure 230mm x 290mm.
BW Series machines are also available for production of Hollow Wafers, Logos, and Deep Patterns Choice of heating by Liquefied Petroleum Gas (LP Gas) or Electricity ensures customization to the customer's energy availability.
The oven is constructed with robust steel frame with a chain path and a continuous line chain that carries the tong carriages and baking plates.
The conveyor of the oven with baking plates moves on running wheels. We have developed low maintenance bearings and bushes as running wheels and locking rollers.
Wafer Sheet Cooling Tunnel
The Wafer Sheets Tunnel is attached with the oven. The sheet cooling tunnel will collect the wafer sheets from the oven and send the sheets one by one to the Creaming machine.
The Wafer Sheets immediately after baking will be worm and required to be cool before going to creaming. Features
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Side View |
Batter Pump |
Baking Plates |
LP GAS HEATED OVENS |
ELECTRIC HEATED OVENS |
These ovens are supplied with special Gas system which equally distributes the fuel.
The ignition and safety system of the gas system monitors the combustion process. In the event of a pressure loss or a power failure, it automatically turns the heating off
These ovens are supplied with special segmental burners which provide a flame pattern that evenly flames all the baking plates, ensuring the heat distribution. |
These ovens are supplied with electrical heating system. Each Baking Plate consist a heating coil.
Carbon current collectors will ensure proper and equal distribution of heat. |
Technical Data
| MODEL No |
BW-12 |
BW-18 |
BW-24 |
BW-30 |
BW-36 |
Number of Baking Plates |
12 |
18 |
24 |
30 |
36 |
Size of Baking Plates (in mm) |
230x290 |
230x290 |
230x290 |
230x290 |
230x290 |
Output of Wafer Sheets/hour |
360 |
540 |
720 |
900 |
1080 |
| LP GAS HEATED OVEN |
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| LP Gas Consuption / hour |
4 |
6 |
8 |
10 |
12 |
| FOR ELECTRIC HEATED OVENS |
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| Connected Load in KW |
25 |
40 |
50 |
60 |
70 |
| Power Consumption in KW/hour |
20 |
32 |
40 |
52 |
64 |
| DIMENSIONS IN MM |
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| Length |
2500 |
3300 |
4100 |
4900 |
5700 |
| Width |
1100 |
1100 |
1100 |
1100 |
1100 |
| Height |
1500 |
1500 |
1500 |
1500 |
1500 |
| Net Wt in Kg's (approx) |
1300 |
1900 |
2500 |
3100 |
3700 |
| Production of Cream filled Wafer Biscuits/hour |
20 |
30 |
40 |
50 |
60 |
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* Production capacity may vary based on cream ratio to wafer sheet.
Baking Process
The oven should be heated initially for about 20 - 30 minutes before starting the regular production.
All the required raw materials like Wheat Flour, Maize Starch Powder, Vegetable Fat, Preservatives etc., are to be mixed in Batter Mixing Machine to form liquid batter.
The liquid batter so mixed in Batter Mixing Machine should pour into the batter container of the oven. With the help of a CAM operated batter pump the liquid batter will be deposited into the preheated baking plates.
The Wafer Sheets can be backed according to the required heating. The baking cycle will take 1.5 to 2 minutes
NOTE: Batter Consistency, thickness of Wafer sheets, and temperature determines the baking time
Air Blower attached to the oven make easy removal of single backed wafer sheets without sticking to the baking plates.
The finished wafer sheets will automatically with the help of a conveyor attached to the oven passes through the Wafer Sheet Cooling Tunnel for cooling.
The cooled wafer sheets will feed to the Automatic Cream Spreading Machine. The Cream is applied on the wafer sheets. The wafer sheets are stacked on top of one another to form a sandwich.
The wafer books prepared require cooling, for the liquid cram to set, to obtain the necessary consistency for subsequent cutting and packing operation.
The wafer books so cooled should be cut in Automatic Cutting Machine into slices (as per the required sizes). The wafer biscuits thus prepared is now ready to be packed.
Book Cooling Machine-BC
FAQ
| Question |
What is the warranty period of the machine? |
| Answer |
The warranty period is one year for the machine "excluding electrical" |
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| Question |
Is Training will be provided? |
| Answer |
Yes, training will be provided at Hyderabad in our Factory. |
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| Question |
What is the total area required for the total operation? |
| Answer |
You require 1200 sft built up area for the total operation |
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| Question |
What are the supporting equipment required to run the machine? |
| Answer |
Apart from the Wafer Baking Oven, Wafer Sheet Cooling Tunnel, Batter Mixing Machine, Cream Mixing Machine, Automatic Cream Spreading Machine, Automatic Cutting Machine, and Packing Machine. |
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| Question |
Can a single machine make different sizes of the cones? |
| Answer |
The machine can produce one single pattern of wafer sheet at one time. However you can also make Hollow Wafers, Deep Patterns, and Logos by interchanging the Baking Plates. The construction of the machine is well designed to quick changeover of the plates from one pattern to another. It will take maximum 3 to 4 hours to the change the baking plates from one pattern to another and start production. |
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| Question |
What are all the models can make with single machine? |
| Answer |
By interchanging the moulds of the machine one can produce the following apart from the Ice Cream Cones, CUPS, STICKS, BALLS, MOLDED SUGAR CONES |
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| Question |
Is Raw materials will be available easily? |
| Answer |
Yes all the raw materials required to produce Ice Cream Cones, Sticks, Cups, and Molded Sugar Cones are easily available in the local markets. |
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| Question |
What are the Raw Materials required? |
| Answer |
The Main Raw Materials required are Wheat Flour, Maize Starch Power, Vegetable Fat and Food Colours etc., |
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